Every minute of unused machine time costs money. The OEE.Box is the smart solution to use your machines more intelligently and increase the productivity of your production.
Our OEE.Box is a combination of the latest hardware and software for the digital recording of your machine and production data. With their help, you can optimize your production processes and make them more efficient in the long term! The OEE.Box is a BDE system that records downtimes, cycle losses, quantities and order times in order to calculate the degree of utilization, the degree of quality and the OEE of your production systems. Thanks to the OEE.Box, you always have an overview of your machine performance and system utilization so that you can quickly identify your sources of loss.
The integration of the OEE.Box into your existing IT landscape is simple and it adapts perfectly to your individual processes and requirements. This saves you manual data entry and the associated time and human resources. In addition, the OEE.Box enables real-time capacity and loss analysis.
The OEE.Box is an innovative system for monitoring and improving production efficiency based on the concept of Overall Equipment Effectiveness (OEE). The system continuously collects data on the availability, performance and quality of your equipment and presents it in real time. By identifying bottlenecks and potential problems, you can optimize your production and increase profitability.
The OEE.Box data enables you to implement automated continuous improvement processes (CIP) in your production. The OEE.Box automatically provides you with data and reports that help you to identify and prioritize potential for improvement. With the help of the OEE.Box you can make your CIP processes more effective and efficient and achieve results faster. Our OEE.Box is a flexible solution that can be adapted to the specific requirements of your production.
The reasons for downtime vary from machine to machine. Accordingly, the reasons can be defined individually. In addition, it can be stored whether the downtime is unplanned, planned or planned non-production time.
In addition, it can be specified whether the standstill should be closed automatically with the next clock signal, which is not desired with the "setup" standstill, for example.The downtime evaluations include:
Each machine has its ideal cycle time, depending on the item being produced. The clock time is obtained by dividing a period of time by the clock cycles. The fastest clock is usually the ideal clock.
If you compare the current and the ideal cycle time, you can see the clock losses.
The number of pieces produced can be determined from the cycles of the machine. A cycle is usually a quantity, but it is also possible that a cycle contains several quantities, e.g. if an injection mold has several cavities.
This setting can be individually adapted to the article. In the evaluations it is possible to determine the number of items per shift, per day or per order.
Incorrect quantities can also be assigned to the corresponding order, which is then deducted from the total number of pieces.
An order barcode is stored for each order. This is how the OEE.Box books the order in and out. For each order, it determines the respective running time on the corresponding machine.
This means that the runtimes can be assigned to the orders and billed to the minute.
The OEE.Box continuously measures the fastest and average cycle times and files them with the current order. Subsequently, based on the parts produced, the losses due to the deviation from the ideal cycle can be determined.
See all important characteristics of your production line at a glance on the web interface!
Check downtimes and reasons in an interactive interface!
See the current status of your production line in real time!
Keep an eye on when and why downtime occurs.
Create graphical evaluations of downtimes on your production line.
View detailed reports on production progress, quality and downtime for your individual jobs.
Create summary sheets with barcodes for the items included in a specific order.
Create monthly reports on all completed and open orders.
Have the data of your production line clearly displayed directly on site!
Create scancodes for easy use by your staff.
Do you have other needs? Of course we can also add your custom report type to our tools.
Each OEE.Box has its own small mySQL database. The structure of the database is open. You can process the collected data externally with any tools. For example, business intelligence tools such as QlikView can be used for further analysis and linking with other data sources.
The OEE.Box also has a web interface. This allows you to access the OEE.Box from any location. Important master data and current key figures can be queried, displayed as a diagram or exported to Excel.
The OEE.Box offers an Excel interface. Using predefined queries, you can load data from the OEE.Box directly into Excel and process it further.
Using the JSON interface, database queries can be output via the web server in JSON format. Thus, e.g. hall monitors can be realized.